Inside How We Build Every Ari Bike

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Ari Bikes via YouTube

Go behind the scenes at Ari Bikes and see exactly how our bikes are built before they arrive at your door.

Checkout our bikes here: https://bit.ly/4bJrt4J

In this video, Ari mechanic Dylan walks through the full bike build process — from unboxing the frame and inspecting for quality to installing suspension, cutting the fork, routing brakes, setting up the drivetrain, dialing in cable tension, mounting wheels, and performing final safety checks. Every bike is carefully assembled, tested, and prepared so that when it arrives, it’s ready to ride with minimal setup required.

You’ll get an inside look at the precision, tools, and attention to detail that go into every build. From proper torque specs and internal cable routing to brake setup, dropper post installation, drivetrain pairing, and suspension configuration, this is the process that ensures your bike performs exactly as intended on the trail.

Before shipping, each bike is fully tested and then professionally packaged to make the unboxing experience simple — so you can spend less time wrenching and more time riding.

If you’ve ever wondered how bikes are assembled, what happens before a bike ships, or what separates a professional build from the rest, this is the work most riders never get to see.

00:00 – Intro
00:30 – Prep Steps
01:09 – Installing Suspension
04:05 – Cockpit Setup: Handlebars, Headset & Controls
04:47 – Brake Installation & Internal Cable Routing
07:30 – Bottom Bracket, Cranks & Drivetrain Setup
10:03 – Finishing the Brakes & Lockouts
12:54 – Installing Ceramic Coating
13:24 – Wheels & Tires
14:57 – Installing Chain
15:55 – Drivetrain Setup
17:53 – Dropper Post, Saddle Setup & Bike Fit Checks
20:18 – Final Safety Inspection, Test Ride & Shipping Prep

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